Flat roof repair

When the roofs at Britvic Soft Drinks’ distribution centre in Norwich began to fail, a quick high performance waterproofing and repair system was necessary. Britvic turned to Acrypol, the UK’s leading manufacturer of cold applied acrylic polymer waterproof solutions and coating.

Britvic needed to repair both roofs, as they were suffering from deterioration, including holes causing water ingress to roofing joints. They didn’t want to replace the roofs and were looking for a less costly substitute. It was also critical that the distribution centre stayed operational throughout the repair process to check productivity would not be compromised.

Thanks to a comprehensive repair system supplied by Acrypol, comprising System 15 and Metal-Kote, the two roofs with a combined size of 3,759m2 now look and perform as good as new – at just a fraction of the cost of replacement. For this to be achieved, the specification of Acrypol’s System 15 and Metal-Kote proved ideal with effortless installation processes, both cold-applied over existing surfaces, causing minimum interruption to the business.

As it is appropriate for a eclectic range of applications, Metal-Kote, was specified to allow waterproofing and repairs to the metal surfaces. Metal-Kote was applied straight on to the surface after an thorough pre-application cleaning process of the roofing surfaces, including gutters and joints. It provides a 100% watertight seal that also prevents any existing rust from spreading.

1,725m2 of Metal-Kote was spray-applied to the profiled sheet metal roofing. With one application, it has dramatically enhanced and reinvigorated the tired metal roof, returning Britvic’s roof to its former glory, without the cost or trouble of a roof replacement.

System 15, which comes with Acrypol’s 15 year guarantee, was specified to deliver an unrivalled waterproofing integrity whilst offering convenience, safety and long-term performance. Taking a fraction of the time and cost of other refurbishment and replacement systems, 2,034m2 of the economical, yet highly trustworthy, acrylic waterproofing system was applied to the existing rooftop, roofing joints and 380 linear metres of guttering.

Following the application of Acrypol’s comprehensive roofing repair system, phase one in Britvic distribution centre’s renovation programme is now concluded. Starting from the top the employees of one of Europe’s biggest suppliers will have a workplace that is of the highest standard.